Automated Ultrasonic Cleaners & Washers for Every Industry
Looking for options when searching for aqueous automated ultrasonic cleaners? If so, you have come to the right place. Zenith has 9 different types of automated ultrasonic cleaners, and one of these choices is sure to meet your needs. All of the systems listed can provide rough-cleaning results to absolute zero residue results on simple and complex parts. Many standard sizes are available, and there is no up-charge for custom sizes.
Zenith’s most popular patented automatic parts washer, Advantage not only transfer baskets, but also includes several cleaning-enhancing design features to clean even the most complex parts. This automation system can be added to any of Zenith’s multi-stage consoles.
- Permits agitation of parts DURING cleaning and rinsing stages to flush contaminants from blind holes, cavities, and other detailed areas of the parts.
- Increases ultrasonic scrubbing action on parts by up to 500% by supporting batches of parts from overhead rather than from underneath.
- Overhead suspension design allows for parts loads which are hundreds of pounds in weight.
- Includes many other design features to adjust cleaning action for any part design.
This system is perfectly suited to cleanroom and pharmaceutical applications and is an option for any of Zenith’s multi-stage consoles. Batch transfer and lifting are performed using optically-encoded servo motors for excellent position accuracy.
- Industrial, and precision machine designs. We have models designed for pharmaceutical parts cleaning to heavy duty industrial cleaning applications.
- Easy to keep clean and maintain for high purity applications. Available with cove-corner cleaning tanks and other high-precision system features.
- Includes crash protection to prevent damage to parts.
- Moves one batch of product at a time and includes agitation in each liquid tank to improve performance
- Large variety of options to customize to your specific requirements or convenience
Zenith patented this design in 1983 and its design has now been copied by many manufacturers. This low-volume system does not move parts through multiple tanks, but rather moves liquids into and out of a single ultrasonic cleaning tank.
- Lower-cost automated ultrasonic cleaner option.
- Ultrasonic rinsing included at no additional charge.
- Low-volume processing speeds.
- Great for larger parts which cannot be easily moved through a multi-tank cleaning system.
- Many options available.
The Ultramatic HV is a version of the Ultramatic which includes higher-volume capabilities. Due to its small overhead footprint, this system is perfect for facilities with limited available space.
- Cleaning and rinsing is performed in a single tank, drying is performed in a secondary tank.
- Ultrasonic rinsing is included at no additional cost.
- Loaded with features such as Automatic Rinse Quality Control, filtration system, stainless steel construction, and more.
- Includes ultrasonic submersion cleaning, agitation submersion cleaning, spray rinsing, submersion ultrasonic rinsing, & drying.
This Zenith-exclusive cleaning system is designed to automatically clean high-volumes of small parts to any desired finish. Centrifugal rotation is included in each tank to dry parts faster than slow tumbing rotation without the damage associated with these systems.
- Eliminates detergent drag-out into the rinsing tanks to extend rinse water life.
- Can produce near zero-residue cleaning results without deionized water.
- Parts dry faster than any competitive system due to the included centrifugal dryer.
- Parts damage is prevented since parts do not repeatedly tumble onto one-another as in slow tumbling rotation systems.
The Aero-clean is designed for those customers that need to clean very high volumes of complex parts. It includes features that ensure the most consistent results possible, even when cleaning parts with high levels of detail, internal channels and passageways, and blind holes in multiple orientations.
- 2-position dryer tunnel to increase processing speed.
- Prevents re-deposition of floating contaminants onto parts by skimming surface oils from the cleaning tank.
- Cascade overflow rinse tanks for zero-residue performance.
- Automatic rinse water quality maintenance.
- Provides agitation DURING cleaning and rinsing processes.
- Eliminates air bubble entrapment which can prevent cleaning.
The ASTRO is another exclusive Zenith design which includes ultrasonic cleaning and drying. It is designed for cleaning steel parts which can be processed without rinsing but require rust preventative coatings to prevent oxidation after the cleaning process.
- Smaller equipment design that includes only 2 processing tanks; ultrasonic cleaning and drying.
- Smaller and less costly than large multi-stage systems which include rinsing tanks.
- Takes advantage of aqueous cleaning fluids which include integrated rust preventatives.
- Single-position load and unload platforms, and available with a large selection of options.
The ORBIT is a conveyorized & automated clean/rinse/dry system that requires no baskets for processing. Parts are placed onto a moving conveyor belt which passes the parts through the cleaning, rinsing, and drying chambers. Think of this system as a belt spray washer except it includes the high-performance cleaning capabilities of an ultrasonic cleaner.
- Basketless processing is more convenient. No moving baskets back to the load area after cleaning.
- Capable of producing ultra-clean results when equipped with on-board deionization equipment.
- Belt can move continuously or rely on signals from external equipment such as robots.
- Includes 3-frequency CROSSFIRE Ultrasonic Cleaning System.
- Includes ultrasonic cleaning, spray cleaning, submersion ultrasonic rinsing, spray rinsing, and air-knife drying.
The ULTRAMATIC NHT is a very economical automated ultrasonic cleaner which performs cleaning, rinsing, and drying in a single ultrasonic tank. Cleaning and rinsing fluids are not re-used. Fresh fluids are used for every batch processed making this system suitable for medical and pharmaceutical applications.
- Ultra-small and very economical automated ultrasonic cleaning system.
- Small footprint washer that will fit in any working environment.
- Color touch-screen operator interface with recipe functions.
- Automatic rinse water quality maintenance.
- Liquid level protection switches and instant water heating.
- Detergent injection mixes detergents perfectly.