High-volume Small-footprint Automated Cleaning System
The Ultramatic HV is a high-volume version of our standard Ultramatic. The system cleans and rinses parts in one tank, and dries in a 2nd tank. This design takes advantage of some of the features of our Ultramatic, and other features from our automated multi-stage cleaners such as:
- Ultrasonic cleaning and rinsing in a single tank: Since cleaning and rinsing are done in a single tank, both processes are done ultrasonically. With a multi-stage cleaning system, you would have to pay extra to add ultrasonics into the rinsing tank
- Automation costs are reduced: Since there are only 2 processing tanks, the cost for the automation portion of the machine is reduced, making the Ultramatic HV an economical equipment choice.
- Continuous filtration: Since cleaning and rinsing fluids are stored in a separate tank, the filtration system can run continuously to keep liquids cleaner.
- Smaller footprint: This system design is smaller than a comparable multi-stage cleaning system since only 2 tanks are included.
- Automated load and unload platforms are included.
This system also uses Zenith’s patented Advantage Automation System which supports baskets from overhead rather than underneath to maximize ultrasonic cleaning performance (US patent 10,112,221). When properly equipped, the Ultramatic HV can be used to clean parts from industrial to medical quality.
Ultramatic HV Cleaning System Specifications
- Small-footprint high-volume automated clean/rinse/dry system.
- Capable of cleaning parts to industrial or medical quality levels.
- Ultrasonic cleaning and ultrasonic rinsing at lower cost.
- Spray rinsing included.
- All stainless steel construction.
- Intermittent agitation system to flush contaminants from blind holes and other detailed areas.
- High-volume dryer.
- 5 recipes of operation, more can be added if needed.
- Large Color touch-screen HMI with remote access.
- Automatic rinse water quality system included.
- Internally-mounted components with easy access for service and maintenance.
- Choose from 3 standard sizes, or customize the size at no additional cost.
Basket Sizes:
- 1200 series: 10″ x 12″ x 10″ tall
- 2000 series: 12″ x 20″ x 14″ tall
- 2400 series: 18″ x 24″ x 15″ tall
- 304 polished stainless steel tubular framing.
- 316L stainless steel tanks & seamless tabletop.
- Stainless filter housings & filter pump that operate continuously.
- Stainless steel transfer pumps and fluid control valves.
- Intermittent agitation feature to enhance cleaning, adjustable for stroke length, stroke speed, agitation, and dwell times.
- Automatic Displacement Detection: Fills the tank with the perfect amount of fluid regardless of the size of the parts.
- Automatic Rinse Water Quality Maintenance: Ensures that rinse water will not leave spots on parts when deionized water is use.
- Spray rinsing system ensures parts exit system with as high a quality as possible.
- 2-position automated gravity load conveyors and 2-position unload conveyor.
- Light tower to indicate system operating conditions from a distance.
- Holding tank overflow detection system.
- 5 recipes of operation, more can be added if needed.
- Full manual control of all components.
- High-resolution color touchscreen HMI with remote access, alarms, and equipment diagnostics.
- Choice of single-frequency or patented CROSSFIRE Multiple Frequency Ultrasonics.
- Ultrasonic power intensity controls.
- High-volume high-efficiency drying system with digital controller and SSR for high temperature control accuracy.
- High-speed immersion heating systems with digital control.
- Positive-displacement waste drain pump.
- Closed-cell fluoride/chloride-free insulation.
- NEMA4X control enclosures.
- 316L easy-access external latching panels.
- Internal components easily accessed from the front of the system.
- Industrial-grade controls, no membrane switches.
- Stainless steel hinged or removable covers.
- Light curtain to stop moving components when operators approach too closely.
- Compressed air wand to blow liquids out of complicated part designs.
System is equipped with our patented ADVANTAGE Automation System which eliminates submerged structures other than basket and parts to maximize ultrasonic performance (US patent 10,112,221).
- Multi-position Load & Unload Conveyors for Automation.
- Process Area Enclosures with or without HEPA filtration & Exhaust Systems.
- Automatic Liquid Level Maintenance & Filling Systems.
- Detergent Injection.
- Ultrasonic Frequency Selection (with CROSSFIRE ultrasonic system only).
- High-head Pump Drain Systems.
- Rinse Overflow Capture Tanks & Automatic Drain Systems (upgrade to the pump drain option).
- Water Purification & Deionization Systems for zero residue cleaning results.
- Surface Skimming to prevent re-deposition of contaminants onto parts when removed from the tank.
- Zenith’s exclusive Dual-draw Filtration Systems.
- Anti-erosion Ultrasonic Coatings to extend transducer life.
- Side-mounted Ultrasonic Output.
- Casters for easy relocation.
- Ball-screw automation actuators for ultra-smooth basket transfers & movement.
- HEPA-filtered Drying Tanks
- Air-knife Blow-off Systems for Drying Tanks.
- Customized tank sizes at no additional cost for engineering.
Part number would be “ULTRAHV”-series size.
For example, the ULTRAHV-2000 is an Ultramatic HV with basket size of 12″ x 20″ x 14″
Press HERE to download the Ultramatic HV brochure.